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The AccuTrak 2-Axis Scanner Setup from AUT Solutions is a versatile, modular, and remotely operated system designed for automated ultrasonic B-scan inspections, particularly on pipes and curved surfaces. This comprehensive package provides a robust solution for achieving repeatable and accurate inspection data, enhancing efficiency and operator safety in various NDT applications.
Key Features & Benefits:
Remote Automated B-Scan 1 Scanning: The system is configured for automated B-scan (cross-sectional view) inspection using a single probe (B-scan 1). The remote operation via a 100ft umbilical and manual motor controller allows technicians to conduct inspections from a safe distance, away from hazardous environments or difficult-to-access areas.
2-Axis Motion Control: The scanner provides two axes of encoded movement (typically axial and circumferential), enabling precise control over the probe's position for comprehensive area coverage and accurate defect mapping.
Minimum Diameter Capability: Capable of scanning diameters as small as 10 inches (254 mm), making it suitable for a wide range of common pipeline and pressure vessel applications.
Intuitive Manual Motor Controller & Joystick: The included small and lightweight 2-axis manual motor controller with a joystick provides precise, real-time control over the scanner's movement. This allows for fine adjustments and intuitive navigation during setup and scanning.
Probe Gimbal: An essential component for maintaining consistent acoustic coupling on curved surfaces. The probe gimbal articulates to ensure the ultrasonic transducer stays properly oriented and in full contact with the inspection surface, regardless of the pipe's curvature.
100ft Umbilical with Integrated Lines: The generous 100-foot (approx. 30.5 meter) umbilical cable facilitates truly remote operation. It integrates:
Irrigation Line: For continuous couplant delivery to the probe-surface interface, ensuring consistent acoustic coupling throughout the scan.
3 x RG174 UT Cables (Lemo to BNC): Three dedicated coaxial cables for ultrasonic signal transmission, equipped with Lemo connectors (for the scanner/probe end) and BNC connectors (for connecting to a standard ultrasonic flaw detector or data acquisition system).
Portable Power: An 8 amp-hour battery pack provides portable power to the scanner and motor controller, allowing for extensive field operation without the need for a constant AC power source.
5MHz 3/8" Diameter Transducer: The system comes with a versatile 5 MHz, 3/8" diameter ultrasonic transducer. This common frequency and size are well-suited for general corrosion mapping, wall thickness measurements, and basic flaw detection in various materials.
Tank Skid: A tank skid is included, which likely serves as a stable base, guide, or reference point for the scanner, particularly useful for tank inspection or flat surface applications.
Upgradeability & Modularity: The AccuTrak system is designed with future expansion in mind:
Automated Weld Scanning: Can be upgraded for automated weld scanning with the additional purchase of a multi-probe scanning kit, allowing for advanced techniques like Phased Array (PAUT) or Time-of-Flight Diffraction (TOFD).
3-Axis C-Scan System: Fully upgradeable to a remote 3-axis C-scan (top view mapping) system by adding specific scanner arms, a 3-axis motor controller, and dedicated software from Technique Electronics.
Specifications:
Manufacturer: Technique Electronics (AccuTrak Product Line)
Scanner Type: 2-Axis Automated / Remote Manual Scanner
Scanning Capability: B-Scan 1 (Single Probe)
Minimum Pipe Diameter: 10 inches (254 mm)
Control: 2-Axis manual motor controller with joystick
Probe Holder: Integrated probe gimbal
Umbilical Length: 100 ft (approx. 30.5 meters)
Umbilical Lines: Irrigation, 3 x RG174 UT (Lemo to BNC)
Battery Pack: 8 Amp-Hour (Li-ion, rechargeable)
Transducer Included: 5 MHz, 3/8" diameter
Additional Included Components: Tank Skid
Upgrade Options: Multi-probe scanning kit for weld scanning; 3-axis C-scan upgrade (scanner arms, 3-axis motor controller, software).
Typical Applications:
Corrosion Mapping: Precise mapping of wall thickness and corrosion pitting on pipelines, pressure vessels, and tanks.
General Flaw Detection: Locating and characterizing defects in plates, pipes, and other curved surfaces.
Remote Inspection: Conducting inspections in hazardous, confined, or difficult-to-access areas.
Infrastructure & Plant Maintenance: Condition monitoring of various assets in oil & gas, power generation, chemical, and manufacturing industries.
Weld Inspection: With the optional multi-probe kit, it can be configured for advanced weld inspection.