NM01MX3506

The Copper Double Contact Pad Assembly is an essential component for efficient and reliable magnetic particle inspection (MPI). Designed to ensure optimal electrical contact between the magnetic bench and the test piece, this assembly significantly minimizes the risk of arc burning, protecting both the component under inspection and your valuable MPI equipment.

This robust assembly typically features two high-conductivity copper contact pads. These pads are engineered to provide a large and consistent electrical interface, crucial for establishing the necessary magnetic field within the test piece to effectively reveal surface and near-surface discontinuities. Depending on the application, the copper pads may be solid for flat surfaces or braided for enhanced conformity on rounded or irregular geometries. Double-braided options are available for even greater contact area and flexibility.  

Often integrated with a durable, non-conductive V-block, typically constructed from materials like neoprene, this assembly also aids in the precise centering and stable support of round or cylindrical test pieces. This ensures consistent and repeatable contact with the copper pads, leading to more reliable inspection results.  

The Copper Double Contact Pad Assembly is designed for easy and secure mounting to the headstock and/or tailstock of your magnetic particle inspection unit, utilizing reliable fastening mechanisms such as bolts or clips.

Key Selling Points:

• Maximizes Electrical Contact: Ensures efficient current flow for effective magnetization.

• Minimizes Arc Burning: Protects test pieces and MPI equipment from damage.  

• Versatile Pad Options: Solid and braided copper pads cater to various part geometries.  

• Integrated V-Block Support: Provides stable centering for round and cylindrical components.  

• Durable and Reliable: Built to withstand the demands of industrial MPI environments.

• Easy Installation: Designed for straightforward mounting on standard MPI units.

Benefits:

• Improved Inspection Quality: Consistent electrical contact leads to more reliable flaw detection.

• Enhanced Equipment Longevity: Prevents damage caused by arcing.  

• Increased Operational Safety: Reduces the risk of electrical hazards during MPI.

• Greater Application Flexibility: Accommodates a wider range of part shapes and sizes.

• Streamlined Inspection Process: Ensures proper part positioning and contact.

Applications:

• Essential for magnetic particle inspection on a variety of ferromagnetic components.

• Ideal for use with magnetic benches in quality control, manufacturing, and maintenance environments.

• Ensures proper magnetization for effective flaw detection in industries such as automotive, aerospace, and general manufacturing.