NM01X2AW006

Versatile Phased Array Wedge: Sonatest X2AW-OL25 (0° Normal Beam, 25mm Thickness with Irrigation & Contouring)

Enhance the flexibility and precision of your phased array ultrasonic inspections with the Sonatest X2AW-OL25 Phased Array Wedge. This versatile wedge is designed to provide a 0-degree (normal beam) sound entry, making it ideal for thickness measurements, lamination checks, and general flaw detection. With a nominal thickness of 25mm, integrated irrigation, and the capability for custom radiusing/contouring, this Sonatest wedge ensures consistent acoustic coupling and superior data acquisition across diverse applications.

Key Features and Benefits:

• 0-Degree (Normal Beam) Inspection: The X2AW-OL25 wedge delivers the ultrasonic beam perpendicular to the test surface. This is essential for:

  • Accurate Thickness Measurement: Ideal for precise wall thickness readings and corrosion mapping.

  • Lamination and Disbond Detection: Highly effective at identifying flaws that are parallel to the inspection surface.

  • Near-Surface Flaw Detection: Provides excellent sensitivity for defects located just beneath the surface.

• Nominal 25mm Thickness: The substantial 25mm (approximately 1 inch) thickness of the wedge provides a stable platform and allows for specific acoustic path considerations for various inspection requirements.

• Integrated Irrigation System: A critical feature for extended and automated inspections, this wedge includes built-in channels for couplant delivery. This provides:

  • Continuous Couplant Flow: Ensures consistent acoustic coupling, eliminating signal drop-outs due to couplant depletion.

  • Reduced Manual Intervention: Ideal for long scans, mechanized inspection, or remote applications, improving efficiency and reducing technician fatigue.

  • Optimal Sound Transmission: Maintains a stable acoustic path between the probe, wedge, and test material.

• Radiusing / Contouring Capability: This wedge is designed to be radiused or contoured to match specific part geometries (e.g., pipes, tubes, curved plates). This customization capability ensures:

  • Maximized Acoustic Coupling: Precisely matching the wedge to the component's curvature minimizes couplant loss and air gaps.

  • Consistent Sound Entry: Guarantees uniform sound propagation, critical for accurate defect sizing and positioning on non-flat surfaces.

• Optimized for Sonatest Phased Array Probes (X2AW Series): Designed to seamlessly mate with compatible Sonatest X2AW series phased array probes, ensuring perfect mechanical fit and acoustic performance.

• Durable Construction: Manufactured from high-quality, wear-resistant materials (typically Rexolite or similar acoustically stable polymers) known for their excellent acoustic properties and longevity. This ensures stable performance and extended service life in rugged industrial settings.

• Enhanced Beam Control: As a crucial component of a phased array system, this wedge allows for:

  • Electronic Focusing: Enables the phased array probe to electronically focus the ultrasonic beam at specific depths, improving flaw detection and sizing.

  • Improved Signal Integrity: Maintains excellent acoustic contact, minimizing signal loss and maximizing the signal-to-noise ratio for clearer indications.

The Sonatest X2AW-OL25 Phased Array Wedge is an indispensable tool for NDT professionals requiring precise, reliable, and efficient normal beam ultrasonic inspections on both flat and custom-contoured surfaces where consistent couplant delivery is paramount.