NM01X3A003
The X3 Series - Long Array Probes from Sonatest represent a significant advancement in ultrasonic testing technology, specifically designed for electronic scanning applications. These probes, featuring acoustic specifications similar to the X2 series but with enhanced element count (up to 64E), are ideal for performing both sectorial (S-Scan) and linear scans (L-Scan) within the same probe. This versatility makes the X3 series the perfect solution for inspecting thick welds and conducting large linear scans at 0°, particularly in composite inspections, blistering, and corrosion mapping.
Key Features:
Dual Functionality: The X3 series probes are optimized for both sectorial and linear scanning, allowing users to switch between inspection methods seamlessly without changing equipment. This dual capability enhances operational efficiency, particularly in environments where time is critical.
Robust Acoustic Performance: With a maximum of 64 elements, the X3 series delivers exceptional acoustic performance, making it suitable for a wide range of applications, including critical weld inspections, castings, flanges, automotive parts, and machined components.
X3-Glider for Compact Scanning: The X3-Glider model features a compact design and is perfect for ultrasonic linear scans over small to large areas. Its soft, replaceable rubber wedge allows it to conform to irregular surfaces, making it especially effective for inspecting aerospace parts, aluminum plates for delaminations, and for corrosion and thickness mapping.
Quick Connect Features: Each probe is equipped with a Quick I-PEX Connector (QX) and comes with a 2.5m cable (with other lengths available upon request) for easy setup and operation.
Frequent Applications:
- Weld Inspections: Effective for butt, T, and corner joint inspections.
- Composite Material Analysis: Ideal for aerospace applications and composite material integrity checks.
- Corrosion and Blistering Mapping: Provides accurate assessments for material degradation over time.
Specifications:
| Product Code | Probe Description | Frequency (MHz) | Number of Elements | Elevation (mm) | Element Pitch (mm) | Aperture (mm) | External Dimensions (LxWxH mm) |
|---|---|---|---|---|---|---|---|
| X3A-001 | X3A-2.25M48E-0.8x10-SQX2.5 | 2.25 | 48 | 10 | 0.8 | 38.4 | 45 x 23 x 20 |
| X3A-002 | X3A-3.5M64E-0.6x10-SQX2.5 | 3.5 | 64 | 10 | 0.6 | 38.4 | 45 x 23 x 20 |
| X3A-003 | X3A-5M64E-0.6x10-SQX2.5 | 5 | 64 | 10 | 0.6 | 38.4 | 45 x 23 x 20 |
| X3A-004 | X3A-10M64E-0.6x7-SQX2.5 | 10 | 64 | 7 | 0.6 | 38.4 | 45 x 23 x 20 |
Wedge Options:
- X3AW-001: LW/SW wedge with 25° cut angle.
- X3AW-002: S wedge with 45° cut angle, designed for steel inspections.
- X3AW-003: S wedge with 55° cut angle, suitable for various inspection angles.
Phased Array Bolt Inspection:
Traditional bolt inspections often require removal and visual checks, which can be time-consuming and costly. The Veo3 system allows for quick, in-service inspection of bolts without removal, significantly reducing downtime and operational costs.
Inspection Procedure:
- Use a 10MHz 16-element phased array transducer for inspecting a 190mm long steel bolt with a 1-inch diameter.
- Set up for a longitudinal sectorial scan with specified angles and focusing set to natural.
- Record data for monitoring defect growth over time, utilizing TFM/FMC for enhanced defect sizing accuracy.
Accessories:
- Phased Array Cables: Includes options for various configurations to suit different inspection setups.