X5AW-N60S — X5 60° Shear-Wave Wedge

60° SW Ultrasonic Wedge for Compatible X5 Transducers — Replacement for Former X5-SB58-N60S
SKU: X5AW-002

Overview

The X5AW-N60S is a 60-degree shear-wave ultrasonic wedge designed for use with compatible X5-series ultrasonic transducers. The wedge introduces ultrasonic energy into the test component at a nominal refracted 60° shear-wave angle, supporting angle-beam inspections where discontinuities cannot be effectively evaluated using straight-beam techniques.

This configuration is particularly useful for weld inspection, flaw detection, structural evaluation, and other ultrasonic testing applications requiring directional sound propagation through the test material.

The X5AW-N60S replaces the previous X5-SB58-N60S designation, providing the corresponding current wedge configuration under SKU X5AW-002.

What's Included

Note: Ultrasonic transducer, flaw detector, couplant, wedge hardware, calibration blocks, and other accessories are not included unless specifically supplied with the product.

Box Dimensions & Shipping Weight (Estimated)

Actual dimensions and shipping weight may vary according to packaging and supplied hardware.

Key Specifications

Inspection Configuration

Actual refracted angle can vary with material sound velocity, temperature, wedge condition, and inspection setup.

Performance Features

60° Shear-Wave Configuration
Provides a nominal 60-degree refracted shear-wave path for angle-beam ultrasonic inspection.

Designed for X5-Series Transducers
Configured for use with compatible X5 ultrasonic probes and inspection systems.

Weld Inspection Capability
Supports evaluation of weld zones where angular sound propagation is required to detect planar or volumetric discontinuities.

Directional Sound Path
Allows ultrasonic energy to enter the material at an angle rather than perpendicular to the surface.

Replacement for Previous Model
X5AW-N60S supersedes the former X5-SB58-N60S designation.

Reusable Inspection Accessory
Can be reused across multiple inspections when maintained in good condition and used within the intended application.

Advantages of a 60° Wedge

A 60-degree wedge can provide useful inspection geometry for a range of weld and structural applications.

Potential advantages include:

• Directional examination of weld volumes

• Detection of discontinuities not favorably oriented for straight-beam testing

• Inspection of weld fusion zones

• Improved access to angled reflectors

• Coverage of selected weld geometries

• Support for multi-angle inspection procedures

• Useful sound paths in structural and fabrication inspection

• Compatibility with conventional angle-beam UT workflows

The selected angle should always match the applicable written procedure, material thickness, weld geometry, and inspection objective.

User-Friendly Design

• Fixed 60° shear-wave configuration

• Designed for compatible X5 probes

• Supports repeatable angle-beam inspection setups

• Suitable for field and shop inspection

• Compact accessory for portable ultrasonic systems

• Can be incorporated into standard weld-inspection kits

• Supports routine calibration procedures

• Replacement designation simplifies legacy-system support

Built for Industrial Inspection

• Designed for professional ultrasonic testing

• Suitable for fabrication and welding inspection

• Practical for structural and maintenance applications

• Supports field and laboratory UT workflows

• Useful for QA/QC inspection programs

• Suitable for repeated manual scanning

• Designed for contact inspection using appropriate couplant

• Can be used as part of documented angle-beam procedures

Compatibility

Compatible with:

• Appropriate X5-series ultrasonic transducers

• Conventional ultrasonic flaw detectors

• Angle-beam pulse-echo inspection systems

• Suitable ultrasonic couplants

• IIW and other applicable calibration blocks

• Weld inspection procedures

• Carbon steel and other suitable materials

• Field and laboratory ultrasonic testing programs

Transducer fit, mounting hardware, material, inspection angle, frequency, and instrument compatibility should be confirmed before ordering.

Ideal Applications

• Weld inspection

• Structural weld evaluation

• Fabrication QA/QC

• Pressure-vessel inspection

• Pipeline weld inspection

• Storage-tank weld inspection

• Structural steel inspection

• Machinery component evaluation

• Maintenance inspection

• Crack detection

• Lack-of-fusion evaluation

• Weld-zone examination

• Angle-beam flaw detection

• Field ultrasonic testing

• Industrial quality control

Typical Discontinuities Evaluated

When used as part of a properly calibrated ultrasonic inspection system, a 60° shear-wave wedge can support evaluation of discontinuities such as:

• Cracks

• Lack of fusion

• Incomplete penetration

• Slag inclusions

• Planar reflectors

• Weld-related discontinuities

• Service-induced cracking

• Other internal reflectors favorably oriented to the sound beam

Detectability depends on discontinuity size, orientation, depth, material properties, inspection technique, and calibration.

Inspection Guidelines

• Verify compatibility between the wedge and X5 transducer

• Inspect the wedge contact surface for wear or damage

• Mount the transducer securely to the wedge

• Apply suitable couplant between the transducer and wedge when required

• Apply ultrasonic couplant to the test surface

• Calibrate wedge angle, zero, range, and sensitivity

• Verify the sound path using an appropriate reference block

• Position the wedge according to the inspection procedure

• Scan the required inspection area systematically

• Record relevant indications and sound-path information

• Recheck calibration periodically during the inspection

Wedge Wear and Calibration

Wedge wear can alter sound entry conditions and affect inspection accuracy.

For reliable performance:

• Inspect the wedge surface regularly

• Keep the contact face clean

• Avoid excessive abrasion

• Replace heavily worn wedges

• Verify exit point periodically

• Confirm refracted angle when required

• Recalibrate after changing wedges

• Avoid modifying or grinding the wedge unless specifically permitted

• Protect the wedge from excessive heat

• Store separately from sharp or abrasive tools

Care and Handling

• Avoid dropping or striking the wedge

• Keep coupling surfaces clean

• Remove couplant after inspection

• Inspect mounting surfaces for damage

• Protect the wedge face from scratches

• Do not expose the wedge to temperatures beyond its intended rating

• Store in a clean, dry location

• Keep the wedge protected during transportation

• Verify fit before mounting a transducer

• Replace the wedge if wear affects calibration or sound transmission

About the X5AW-N60S

The X5AW-N60S is a specialized ultrasonic wedge designed to generate a nominal 60° shear-wave inspection angle when paired with a compatible X5 transducer. It supports professional weld inspection, flaw detection, fabrication QA/QC, maintenance, and structural ultrasonic testing applications while replacing the previous X5-SB58-N60S product designation.