NM01X2AW0092

Advanced Phased Array Inspection: Sonatest X2AW-N60S-IHC Phased Array Wedge with Irrigation (2" Circumferential Radius)

Elevate your ultrasonic testing capabilities on smaller diameter curved surfaces with the Sonatest X2AW-N60S-IHC Phased Array Wedge. This specialized wedge is meticulously designed for high-precision, angle beam shear wave inspections on components with a 2-inch radius (e.g., 4-inch diameter pipes or vessels), optimized for circumferential scanning paths. Featuring integrated irrigation, this wedge from Sonatest ensures consistent acoustic coupling and superior data acquisition in demanding industrial environments.

Key Features and Benefits:

• Precision 60° Shear Wave Refraction (N60S): Expertly engineered to generate a nominal 60-degree refracted shear wave in steel. This angle is highly effective for detecting and characterizing critical flaws, such as:

  • Lack of fusion, incomplete penetration, and other volumetric defects in weld seams.

  • Axially oriented cracks or laminations, especially when used in a circumferential scanning pattern.

  • Defects within thicker sections where a steeper angle provides optimal beam path.

• Contoured for 2-Inch Radius (Circumferential): The wedge features a precisely machined bottom surface shaped to conform perfectly to the curvature of components with a 2-inch radius. This ensures optimal acoustic coupling and consistent sound entry when scanning circumferentially around pipes, pressure vessels, or other cylindrical structures with a 4-inch outer diameter. This precise fit is crucial for accurate data on smaller curvatures.

• Integrated Irrigation System: A critical feature for extended and automated inspections, this wedge includes built-in channels for couplant delivery. This provides:

  • Continuous Couplant Flow: Ensures consistent acoustic coupling, eliminating signal drop-outs due to couplant depletion.

  • Reduced Manual Intervention: Ideal for long scans, mechanized inspection, or remote applications, improving efficiency and reducing technician fatigue.

  • Optimal Sound Transmission: Maintains a stable acoustic path between the probe, wedge, and test material.

• Optimized for Sonatest Phased Array Probes (X2AW-N60S-IHC Series): Designed to seamlessly mate with compatible Sonatest phased array probes, ensuring perfect mechanical fit and acoustic performance.

• Durable Construction: Manufactured from high-quality, wear-resistant materials (typically Rexolite or similar acoustically stable polymers) known for their excellent acoustic properties and longevity. This ensures stable performance and extended service life in rugged industrial settings.

• Enhanced Beam Control: As a crucial component of a phased array system, this wedge allows for:

  • Electronic Beam Steering and Focusing: Enables the phased array probe to electronically manipulate the ultrasonic beam without physical movement, speeding up inspections and improving flaw characterization.

  • Improved Signal Integrity: Maintains excellent acoustic contact, minimizing signal loss and maximizing the signal-to-noise ratio for clearer indications.

The Sonatest X2AW-N60S-IHC Phased Array Wedge with Irrigation is an indispensable tool for NDT professionals requiring precise, reliable, and efficient ultrasonic inspections on curved surfaces, particularly for circumferential scanning of pipes and vessels where consistent couplant delivery is paramount.