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Echo Ultrasonics VersaSonic® Multipurpose High & Low Temperature Ultrasonic Couplant
SKU: VS-02-2
VersaSonic® is a versatile ultrasonic gel couplant engineered for flaw detection, corrosion mapping and thickness measurement across a broad temperature range of -10°F to 700°F (-23°C to 371°C). The VS-02-2 high-viscosity formulation is supplied in convenient 2 fl oz / 59 mL metal tubes.

| 700°FMaximum rated temperature | -10°FMinimum rated temperature | 2 oz59 mL per tube | HVHigh-viscosity gel |
Echo Ultrasonics VersaSonic® is a multipurpose ultrasonic couplant developed for reliable acoustic coupling during ultrasonic inspections in demanding industrial environments. Its broad operating temperature range makes it suitable for applications involving heated components, low-temperature equipment and variable outdoor conditions.
The formulation provides rapid ultrasonic response without plastic powders that can delay sound transmission. It also functions as a high-temperature transducer lubricant and delivers corrosion-inhibiting properties for ferrous materials.
VersaSonic is available in medium and high viscosities. The high-viscosity formulation used in the VS-02-2 configuration is designed to remain on transducer faces, curved surfaces and areas where controlled couplant placement is important.
Product Photography

VersaSonic high-temperature couplant shown with other industrial ultrasonic testing couplants.
See It in Action
Discover how VersaSonic supports ultrasonic inspections in challenging environments, including elevated temperatures, cold weather, mud, snow and rain.
Key Features
![]() | High-viscosity formulationThe high-viscosity gel remains in place on surfaces and transducers, supporting controlled ultrasonic coupling during inspection of curved, rough, vertical and difficult-access components. |
Broad operating temperature range
Designed for ultrasonic testing between -10°F and 700°F (-23°C to 371°C), providing flexibility for inspections in freezing weather and on elevated-temperature industrial components.
Instantaneous ultrasonic response
The formulation contains no plastic powders that delay ultrasonic conduction, allowing technicians to obtain readings without the waiting time associated with some high-temperature couplants.
Transducer lubrication
VersaSonic provides effective high-temperature lubrication at the transducer-to-surface interface, helping reduce wear during ultrasonic inspection.
Corrosion-inhibiting properties
Provides long-term corrosion inhibition for steel and cast iron while remaining compatible with other metals and most plastics. Residual couplant can generally remain in place unless later manufacturing operations require removal.
Suitable for harsh environments
Supports ultrasonic inspections under challenging field conditions, including rain, mud, snow and temperature variations.
Low environmental impact
The low-toxicity, biodegradable formulation contains no perfluorocarbons, silicones, peanut oils or tree nut oils.
VersaSonic Product Family
VersaSonic is offered in multiple package sizes for portable field inspections and larger industrial applications.
Specifications
| General | |
| Manufacturer | Echo Ultrasonics, LLC |
|---|---|
| Product Series | VersaSonic® |
| SKU | VS-02-2 |
| Product Type | Multipurpose ultrasonic couplant |
| Formulation | High-viscosity gel |
| Tube Capacity | 2 fl oz / 59 mL |
| Manufacturer Package Configuration | Package of two 2-oz tubes; confirm order quantity with NOMO NDT |
| Estimated Box Dimensions (L × W × H) | 7.0 × 2.0 × 2.0 in (178 × 51 × 51 mm); provisional single-tube packing estimate |
| Estimated Shipping Weight | 0.25 lb (0.11 kg); provisional single-tube estimate |
| Temperature and Physical Properties | |
| Operating Temperature | -10°F to 700°F (-23°C to 371°C) |
| Auto-Ignition Temperature | 788°F (420°C), ASTM E659 |
| High Viscosity | 80.54 Pa·s |
| Medium Viscosity (Other Configuration) | 29.25 Pa·s |
| Halogens and Sulfur | Less than 50 ppm |
| Couplant Appearance | Pale yellow |
| Removal | Wipe with cloth or paper; detergent and water or degreaser for complete removal |
| Inspection and Compliance | |
| Inspection Method | Ultrasonic Testing (UT) |
| Primary Applications | Flaw detection, corrosion mapping, thickness measurement |
| Referenced Compliance | ASTM F519; ASME Boiler & Pressure Vessel Code T-533; FAA AC 25-29; NAVSHIPS 250-1500 |
| Additional Formulation Characteristics | Water-free for P91 steel inspection; glycerin-free; low halogen and sulfur content |
Shipping dimensions and weight are estimates and are not manufacturer-certified. Actual packaging depends on the quantity supplied. Compliance suitability must be confirmed against the applicable inspection specification and current manufacturer documentation.
Available Viscosities
| High Viscosity (HV) | Medium Viscosity (MV) |
|---|---|
| Stays in place on transducer faces, curved surfaces and vertical inspection areas. Used for precise couplant placement. | More spreadable formulation suitable for application using brushes and broader scanning procedures. |
| 80.54 Pa·s | 29.25 Pa·s |
VS-02-2 is the high-viscosity tube configuration. Medium viscosity is available in other VersaSonic packaging configurations.
What's in the Box
- Echo Ultrasonics VersaSonic® high-viscosity ultrasonic couplant
- 2 fl oz / 59 mL metal application tube per unit
- Manufacturer VS-02-2 catalog configuration: package of two tubes
Please confirm with NOMO NDT whether the ordered quantity corresponds to one individual tube or the manufacturer's two-tube package.
Applications
| ✓ High-temperature thickness gauging | ✓ Ultrasonic flaw detection |
| ✓ Corrosion mapping | ✓ Pipeline and piping inspection |
| ✓ Boiler and pressure vessel inspection | ✓ Industrial equipment maintenance |
| ✓ Cold-weather field testing | ✓ Turbine rotor inspections |
| ✓ Weld inspection | ✓ Industrial QA/QC programs |
Application and Handling
Applying the couplant
Dispense an appropriate amount directly onto the transducer contact surface or inspection area in accordance with the ultrasonic testing procedure. Ensure adequate acoustic contact throughout the measurement.
High-temperature inspection safety
Follow the manufacturer-rated operating limits for the couplant and ultrasonic probe. Confined spaces and inspection ports can be significantly hotter than exposed surfaces. Verify actual contact temperature before inspection.
Cleaning after inspection
Residual VersaSonic can normally be wiped away with a paper towel or cloth. Where complete removal is required, dish detergent and water or a suitable chemical degreaser may be used.
Downloads
| ⬇ VersaSonic Product Data Sheet (PDF) |
| ⬇ VersaSonic Safety Data Sheet (PDF) |
| ⬇ Echo Ultrasonics Product Catalog (PDF) |
About Echo Ultrasonics
Echo Ultrasonics, LLC is a United States manufacturer specializing in ultrasonic couplants, inspection fluids and cables for non-destructive testing. Based in Bellingham, Washington, the company develops industrial ultrasonic consumables designed to improve acoustic coupling, inspection performance and operator safety.
Its product portfolio includes ambient-temperature couplants, high-temperature couplants, specialty inspection fluids, phased-array couplants and ultrasonic testing cables for industrial inspection and maintenance applications.
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