NM01UCIR

Hardness Testing on Challenging Surfaces: ADELIX Sensor UCI-R (100 N Test Load)

Master the challenge of hardness testing on rough surfaces with the ADELIX Sensor UCI-R. Specifically engineered for accurate Ultrasonic Contact Impedance (UCI) measurements on products with surface roughness up to Ra 5 (micrometers), this robust sensor from ADELIX is an essential tool for quality control and material assessment in industries where surface finish cannot be fully prepared.

Designed for Rough Surfaces and Reliable Results:

• "R" Designation for Rough Surfaces: The "R" in UCI-R signifies its specialized design for rougher surfaces, making it an ideal solution for:

  • Castings and forgings.

  • Components with as-machined or unfinished surfaces.

  • Products that cannot be polished or prepared for traditional hardness testing.

  • Surfaces with a roughness up to Ra 5 µm (micrometers).

• High 100 N (10 Kgf) Test Load: This sensor applies a 100 Newton (approximately 10 kgf) test load. This higher force is crucial for:

  • Penetrating Surface Irregularities: Ensures the diamond indenter makes sufficient contact with the base material, overcoming the influence of surface peaks and valleys.

  • Consistent Readings: Provides stable and repeatable measurements even on uneven surfaces, ensuring the true hardness of the material is assessed.

  • Robustness: Designed for the necessary force required for effective testing on non-ideal surfaces.

• Non-Destructive & Traceable Indentation: While the indentation on rough surfaces might be slightly more visible than on polished ones due to the higher load, the UCI method still produces a significantly smaller mark compared to traditional Rockwell or Brinell methods. This helps preserve the integrity of the component.

• Wide Hardness Measurement Range: Compatible with ADELIX UCI hardness testers, this sensor enables measurements across various standard hardness scales, including HRC (Rockwell C), HV (Vickers), HB (Brinell), HRB (Rockwell B), and HRA (Rockwell A), providing comprehensive material characterization even on challenging surfaces.

• High Precision and Repeatability: Leveraging the UCI principle, the sensor measures the impedance changes of an oscillating rod as its diamond indenter penetrates the material. This provides highly accurate and repeatable hardness readings, adapted for rougher conditions.

• Durable and Reliable Construction: Built to withstand the demands of industrial environments and the stresses of higher test loads, ensuring consistent performance and a long operational lifespan for critical NDT applications.

• Seamless Integration: Designed to connect directly to compatible ADELIX UCI hardness testing main units, providing a complete and efficient testing solution for components with rough surfaces.

The ADELIX Sensor UCI-R is the indispensable solution for quality control and NDT professionals who require accurate, reliable, and practical hardness measurements on products with rough or unprepared surfaces, ensuring product quality and compliance.