NM01X2AW0071

Optimized Phased Array Inspection: Sonatest X2AW-N45S-IHC Phased Array Wedge with Irrigation (1" Contoured)

Unlock precise and efficient ultrasonic testing on small diameter curved surfaces with the Sonatest X2AW-N45S-IHC Phased Array Wedge. This specialized wedge is expertly designed for high-precision, angle beam shear wave inspections on components with a 1-inch (approximately 25.4 mm) diameter. Featuring integrated irrigation and precise contouring, this Sonatest wedge ensures consistent acoustic coupling and superior data acquisition in demanding industrial environments, particularly on pipes, tubes, and other small cylindrical structures.

Key Features and Benefits:

• Precision 45° Shear Wave Refraction (N45S): Engineered to generate a nominal 45-degree refracted shear wave in steel. This versatile and widely used angle is highly effective for:

  • Detecting and characterizing critical flaws such as cracks, lack of fusion, and volumetric defects.

  • Inspecting weld seams and heat-affected zones in a variety of materials.

  • Achieving excellent sensitivity to defects that may be oriented parallel or perpendicular to the inspection surface.

• Precisely Contoured for 1-Inch Diameter: The wedge features a meticulously machined bottom surface specifically shaped to conform perfectly to the curvature of 1-inch outer diameter (OD) pipes or cylindrical components. This ensures:

  • Maximized Acoustic Coupling: Minimizes couplant loss and air gaps, leading to superior signal strength and reduced noise.

  • Consistent Sound Entry: Guarantees uniform sound propagation into the curved surface, critical for accurate defect sizing and positioning on small curvatures.

• Integrated Irrigation System: A critical feature for extended and automated inspections, this wedge includes built-in channels for couplant delivery. This provides:

  • Continuous Couplant Flow: Ensures consistent acoustic coupling, eliminating signal drop-outs due to couplant depletion.

  • Reduced Manual Intervention: Ideal for long scans, mechanized inspection, or remote applications, improving efficiency and reducing technician fatigue.

  • Optimal Sound Transmission: Maintains a stable acoustic path between the probe, wedge, and test material.

• Optimized for Sonatest Phased Array Probes (X2AW-N45S-IHC Series): Designed to seamlessly mate with compatible Sonatest phased array probes, ensuring perfect mechanical fit and acoustic performance.

• Durable Construction: Manufactured from high-quality, wear-resistant materials (typically Rexolite or similar acoustically stable polymers) known for their excellent acoustic properties and longevity. This ensures stable performance and extended service life in rugged industrial settings.

• Enhanced Beam Control: As a crucial component of a phased array system, this wedge allows for:

  • Electronic Beam Steering and Focusing: Enables the phased array probe to electronically manipulate the ultrasonic beam without physical movement, speeding up inspections and improving flaw characterization.

  • Improved Signal Integrity: Maintains excellent acoustic contact, minimizing signal loss and maximizing the signal-to-noise ratio for clearer indications.

The Sonatest X2AW-N45S-IHC Phased Array Wedge with Irrigation and 1" Contouring is an indispensable tool for NDT professionals requiring precise, reliable, and efficient ultrasonic inspections on small diameter cylindrical components where consistent couplant delivery is paramount.